What Is an EVAP System Leak and How To Diagnose?

What Is an EVAP System Leak and How To Diagnose?

17th Apr 2024

what is an evap system

You may run into a rusty driving experience and one of many reasons can be the Evap system leak. Before we jump and learn about these leaks and their diagnosis, let’s first try to understand an EVAP system in a vehicle.

What Is An EVAP System?

An EVAP system, or Evaporative Emission Control System, is a component in vehicles designed to prevent gasoline vapors from escaping into the atmosphere. It captures these vapors in a charcoal canister as the vehicle is parked and stores them until the engine is started. When the vehicle is running, these trapped vapors are drawn into the engine to be burned rather than being released unburned into the air.

EVAP system helps reduce air pollution and increases fuel efficiency by ensuring that fuel vapors are used rather than wasted. Every modern vehicle comes equipped with an EVAP system as part of its emissions control setup.

Now, we know what an EVAP system is, let’s see what an EVAP leak means and what are the risks involved?

What is An EVAP Leak?

An EVAP leak in a vehicle refers to leakage within the Evaporative Emission Control System that allows fuel vapors to escape into the atmosphere. This can occur through cracks or loose connections in the hoses, pipes, or the gas cap that are part of the EVAP system. A common indicator of such an EVAP leak is the illumination of the check engine light, often triggered by the failure to pass a pressure test conducted by the system's control module.

Small leaks can be particularly hard to detect without specialized equipment. Detecting and repairing EVAP leaks is important not only for environmental reasons, to prevent hydrocarbon emissions, but also to maintain the vehicle’s fuel efficiency and overall performance. If left unaddressed, an EVAP leak can lead to increased fuel consumption and may cause the vehicle to fail emissions testing required by law in many areas.

How Dangerous Is An EVAP Leak?

An EVAP leak in a vehicle is typically not immediately dangerous to the driver or passengers in terms of exposure to harmful gasses, since the vapors involved are contained and managed outside of the cabin. However, it does pose several risks and implications that should not be ignored:

  • Environmental Impact: EVAP leaks contribute to air pollution by allowing hydrocarbon vapors to escape into the atmosphere, which can contribute to smog formation and adversely affect air quality.
  • Fuel Efficiency: A leak in the EVAP system can result in decreased fuel efficiency. The system is designed to capture and reuse fuel vapors; when it leaks, those vapors are lost, slightly reducing the efficiency of fuel usage over time.
  • Vehicle Performance: In some cases, an EVAP leak might affect the vehicle's performance. For instance, it could cause the engine to run rough or inconsistently if the leak significantly affects the fuel/air mixture.

How To Detect EVAP Leaks?

Detecting an EVAP leak in a vehicle involves a few steps and tools, mainly because these leaks can be small and not directly observable. Below are some of the common methods to EVAP leak detection:

Conduct Visual Inspection

Closely examine all accessible parts of the EVAP system, including hoses, valves, and connections. Check for any cracks, holes, or signs of brittleness, especially in the rubber hoses that can degrade over time. Ensure that all connections are secure and that no components are visibly damaged or disconnected, particularly around areas like the fuel tank, purge valve, and charcoal canister.

Evaluate the Gas Cap

The gas cap is a frequent culprit in EVAP system leaks. Ensure that the cap is not only tightened properly but also in good condition. Look for any cracks or a deteriorated rubber seal, which can compromise the cap's ability to maintain a proper seal. Replacing a faulty gas cap is inexpensive but can resolve a persistent check engine light issue if the leak is minor.

Utilize Smoke Test

A professional-grade smoke test involves injecting smoke combined with a dye into the EVAP system while it is sealed. The smoke will seep out through any leaks, making them visible as wisps of smoke. For a more thorough examination, some mechanics might use UV smoke that glows under a black light, highlighting even the smallest leaks.

Use of an OBD II Scanner

An OBD II scanner is a diagnostic tool that interfaces with the vehicle’s onboard computer. When connected, it can retrieve diagnostic trouble codes (DTCs) that indicate specific issues, including those related to the EVAP system. Codes like P0442 or P0456 directly suggest small leaks. The scanner can also initiate a system test to further diagnose the severity and location of the leak.

Apply Pressure and Vacuum Test

This method uses specialized equipment to apply a specific pressure or vacuum to the EVAP system, then monitors it to see if the system holds the pressure or vacuum without dropping. A drop in pressure or vacuum indicates a leak. This test can be precise in determining the integrity of the system and can help verify that a repair was successful.

Fuel Tank Monitoring System

Newer vehicles often include sensors that monitor the pressure and vacuum within the fuel tank itself to manage vapor emissions effectively. If the system detects an inconsistency in pressure that doesn’t match the operational parameters, it can trigger an alarm in the form of a check engine light. This system helps in early detection, often before more noticeable symptoms arise.

Tools Required For EVAP Leak Detection

EVAP leak detection requires specific tools that help diagnose and pinpoint where the leaks are occurring within the system. Here are the essential tools required for EVAP leak detection:

OBD II Scanner

PERFORMANCE TOOL W2977 CAN OBD II SCANNER TOOL FOR CHECK ENGINE LIGHT

This scanner interfaces with the vehicle's onboard computer to read trouble codes and monitor real-time data. Important for identifying codes specific to the EVAP system.

Smoke Machine

PROFLEX+ 2-IN-1 EVAP & TURBO SMOKE TESTING MACHINE (PRO MX-700T)

A smoke machine is used to pump smoke into the EVAP system. The smoke, under light pressure, escapes from any cracks or holes, visibly showing the location of the leak.

Fuel Cap Tester

FJC RADIATOR AND CAP PRESSURE TESTER KIT FOR COOLING SYSTEM DIAGNOSIS (43645)

This tool helps determine if the vehicle’s fuel cap is maintaining an adequate seal. A fuel cap tester applies pressure to the cap and measures if it can hold the pressure, indicating if the cap is faulty and potentially the source of an EVAP leak.

Pressure and Vacuum Gauge

OTC 5613 VACUUM/PRESSURE GAUGE KIT

This gauge is used to measure the pressure and vacuum levels within the EVAP system. Accurate readings from this tool can help confirm the presence of a leak when the system cannot maintain specified pressure or vacuum levels.

FAQs

How do I reset the check engine light and code?

The method to reset the check engine light varies by vehicle model; typically, it involves a sequence like turning the ignition on and off or pressing a combination of dashboard buttons. Consult your vehicle’s manual or look online for specific instructions.

Is there a way to prevent EVAP leaks?

To prevent EVAP leaks, regularly inspect and maintain your vehicle’s fuel system components such as seals, O-rings, purge valves, hoses, and vent lines to catch issues before they lead to failures.

What causes EVAP leaks?

EVAP leaks are commonly caused by cracked hoses, loose or worn-out seals, faulty gas caps, or defective valves in the vehicle's evaporative emission control system.

Keep Your Car Running Smoothly With JB Tools

Keep your car running smoothly with the right tools from JB Tools, especially when tackling common issues like EVAP leaks. Proper equipment can help you diagnose and fix leaks in your vehicle’s evaporative emission control system, preventing pollution and improving fuel efficiency.

With JB Tools, access the professional-grade tools needed to maintain and repair critical components effectively.